ASSET RELIABILITY AGENT
Know a bearing is failing three weeks before it stops the line
The Asset Reliability Agent watches condition data from OpsSense sensors, SCADA, and historians around the clock. When degradation starts, it opens the work order — with the evidence, the likely failure mode, and the recommended window already attached.
THE MATRIX
What it watches. What it foresees. What it does.
Monitors
Watching continuously
- Vibration velocity and acceleration on rotating equipment via OpsSense Vibra — pumps, motors, fans, compressors
- Bearing and winding temperatures against ISO 10816 zones and your own asset baselines
- Process tags from SCADA and historians over OPC-UA and Modbus: pressure, flow, current draw
- Meter readings and runtime hours against PM trigger points
- Failure history per asset class to keep degradation models tuned to your fleet
Predicts
Seeing it coming
- Remaining useful life on monitored rotating assets, updated with every reading
- Probable failure mode — bearing wear, misalignment, imbalance, cavitation — from the spectral signature
- Which assets will cross alarm thresholds within 7, 30, and 90 days
- The cost of running to failure versus intervening in the next planned window
- Which PM tasks are over- or under-scheduled relative to actual asset condition
Acts
Closing the loop
- Opens a condition-based work order when degradation is confirmed, with trend charts and severity attached
- Recommends the intervention window that avoids production conflicts, using the production calendar
- Reserves the likely parts against the work order before the technician is dispatched
- Escalates step changes in vibration or temperature to the reliability engineer within minutes
- Adjusts PM frequencies for approval when condition data shows a schedule is mis-tuned
TALK TO IT
Things you can just ask.
“Which of our critical pumps are trending toward failure in the next 30 days?”
“Show me the vibration trend on Compressor C-102 since the last overhaul”
“What would it cost to run Chiller 2 to failure versus fixing it during Eid shutdown?”
[ PAIRS WITH OUR HARDWARE ]
Better with its own senses.
This agent works with any telemetry — and best with the sensors designed for it.
−38%
unplanned downtime on monitored assets
2–6 wks
typical advance warning before functional failure
−27%
maintenance spend on over-serviced assets
Illustrative targets — customer-validated figures pending publication.
Permissioned Logged Reversible
See your operations run themselves.
A 30-minute walkthrough with an operations engineer. Your assets, your workflows, your questions.