Reliability you can defend in a turnaround review
Condition monitoring on rotating equipment, permit-to-work discipline, and offline-first mobile for sites where connectivity is a rumor.
What this actually looks like on the ground.
- A tripped compressor or export pump is measured in deferred production, not maintenance cost.
- Permit-to-work and isolation records live on paper, and every HSE audit becomes an archaeology project.
- Remote sites and offshore assets have patchy connectivity; a cloud-only CMMS is a non-starter.
- Turnaround scope is built from guesswork because condition data between shutdowns is thin.
- Corrosion, cathodic protection, and integrity inspections run in separate spreadsheets from mechanical maintenance.
- OEM contractors, in-house crews, and third-party inspectors all report through different channels.
How OpsSense runs this industry.
Vibra on compressors and pumps
Continuous vibration and temperature on rotating equipment. Hazardous-area deployment is scoped per site with the Edge gateway outside the classified zone.
Permit-to-work and isolations
Digital PTW linked to work orders, with isolation points, gas-test records, and sign-offs captured on mobile and stored against the asset.
Offline-first mobile for remote sites
Full work-order function without signal. Crews sync at the gate or over satellite backhaul; nothing waits for coverage.
Integrity and inspection rounds
Route-based operator rounds, thickness and CP readings, and inspection checklists with evidence photos — all against the same asset registry.
Shutdown and turnaround planning
Build TA scope from live condition data and deferred-work backlog. Track scope, crews, and completion daily during execution.
SAP PM and historian integration
Bidirectional sync with SAP PM for notifications and costs; OPC-UA reads from the DCS and historian for runtime and process context.
The AI staff for this industry.
Illustrative targets — customer-validated figures pending publication.
From compressor anomaly to permitted repair
- 01
Vibra detects a step change in axial vibration on a gas compressor's non-drive end, corroborated by discharge-temperature drift from the DCS.
- 02
The Asset Reliability Agent raises a priority work order and attaches the trend, suspected bearing wear, and OEM manual section.
- 03
The maintenance planner scopes the job; the Safety Agent generates the permit-to-work with required isolations and gas tests.
- 04
The Inventory Agent confirms the seal kit is on site and reserves it; a crane is booked through the vendor module.
- 05
The crew executes during a planned process slowdown, logging isolation confirmations and photos on offline mobile.
- 06
Permits are closed, the asset returns to service, and post-repair vibration confirms baseline.
- 07
The full record — condition data, permit, parts, labor — is stored against the asset for the next integrity review.
OpsSense is designed to support permit-to-work discipline, safety-critical-element tracking, and inspection recordkeeping aligned with common oil and gas HSE management systems. Hazardous-area sensor placement is engineered per site. The platform does not replace your safety case; it makes the evidence behind it retrievable.
“Our permit records used to take three days to assemble for an audit. Now the auditor gets a link.”
See your operations run themselves.
A 30-minute walkthrough with an operations engineer. Your assets, your workflows, your questions.