INTELLIGENCE LAYER
Fix it in the two weeks before it fails
Vibra, Therma, and Volta sensors stream condition data into the same model as your work history. When risk rises, a work order opens — before the breakdown does.
CAPABILITIES
What it handles for you.
Vibration analysis
OpsSense Vibra tracks vibration and temperature on rotating equipment — bearings, imbalance, and misalignment show up early.
Thermal and humidity trends
Therma sensors catch drift in HVAC, cold chain, and electrical rooms before setpoints are breached.
Energy signatures
Volta metering reveals degradation as changed power draw — often the first symptom of mechanical wear.
Anomaly detection
Models learn each asset's normal and flag deviation — no threshold tuning required to start.
Failure risk scoring
Condition data and work history combine into a per-asset risk score with the evidence attached.
Automatic work orders
Risk above threshold opens a prioritized work order with findings, suspected cause, and suggested parts.
Health trends
Watch degradation curves per asset and plan the intervention into the next planned window.
Bring your own sensors
Already instrumented? Existing sensors and SCADA historians feed the same models via MQTT, Modbus, and OPC-UA.
[ HOW IT WORKS ]
How a prediction runs
Sensors stream vibration, temperature, and energy data through the Edge gateway into the asset's record.
Models baseline each asset's normal behavior across operating conditions.
A deviation is detected — rising vibration on a pump bearing — and the risk score climbs.
The Reliability Agent opens a prioritized work order with the evidence, suspected cause, and parts suggestion.
Why teams switch
- Convert breakdowns into planned work at a fraction of the cost
- Deploy sensors and see first insights in days, not quarters
- Justify every intervention with the signal that triggered it
- Extend PM intervals on assets the data says are healthy
Built to move the numbers.
Illustrative targets — customer-validated figures pending publication.
See your operations run themselves.
A 30-minute walkthrough with an operations engineer. Your assets, your workflows, your questions.