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OpsSense

The OS for industrial operations.

AI recommendation

Raise WO-2418 · replace bearing

opssense.ai/operationsLive
Plant health98%
P-114 failure risk4%
  • 06:12All systems nominal — 2,431 assets reporting

Built for the operations that keep critical infrastructure running

ManufacturingUtilitiesOil & GasMiningConstructionWaterFood ProductionLogisticsEnergyManufacturingUtilitiesOil & GasMiningConstructionWaterFood ProductionLogisticsEnergy

Software and silicon, from one team

The sensors and edge are ours too.

Most platforms stop at software. OpsSense ships the hardware that feeds it — six field-proven sensors and an edge gateway that keeps every site running, online or off.

Explore the hardware
Online

OpsSense Edge

FW 2.4.1

The gateway that keeps every site running — local processing and store-and-forward straight through network cuts.

2,431 devices reporting

On-prem inference
Store-and-forward
MQTT · Modbus · OPC-UA · BACnet

AI · 3 anomalies intercepted today

Online

Vibra

Vibration & temperature on rotating equipment

2.8mm/s
94%·FW 2.4.1
Online

Therma

Temperature & humidity for cold chain and HVAC

42.1°C
88%·FW 2.4.1
Online

Volta

Energy metering on panels & feeders

14.6kW
76%·FW 2.3.9
Online

Aqua

Water leak & flow on plant rooms and risers

0.0L/min
91%·FW 2.4.1
Online

Presence

Occupancy & door state — no camera, no identity

38%
82%·FW 2.4.0
Watch

Trace

GPS tracking for fleets & mobile assets

12km/h
63%·FW 2.3.9

AI · Schedule a battery swap this week

Already instrumented? OpsSense reads your existing sensors, PLCs and building systems over open protocols — bring your own hardware, no rip-and-replace.

MQTTModbusOPC-UABACnetLoRaWAN

Every sector runs on OpsSense differently.

Purpose-built configurations for how your industry actually works.

OpsSense in Manufacturing — industrial operations

Production at peak performance.

Failures caught between shifts, not during them. Higher yield, more throughput, fewer breakdowns across every plant.

Runs on

  • › Predictive Maintenance
  • › Work Orders
  • › OEE Analytics

Built to move these numbers.

The outcomes a deployment is designed around — measured from day one.

0%
less unplanned downtime
0.0×
faster work order closure
0%
lower maintenance cost
0.0%
platform uptime

Illustrative figures based on typical deployments; customer-verified metrics published as they are approved.

A complete operations suite.

Each product runs on one data model — start with one, expand to all.

Operations & Maintenance Teams
ACTION
OpsSense°
One data model
Sensors & Machines
Enterprise Systems

Platform

The operational core: assets, work orders, teams, sensors and inventory in a single living model of your operation.

Explore the Platform

Work Order Management

Requests, scheduling, dispatch and proof of work — fast enough that technicians actually use it.

See Work Orders

Asset Health & Predictive Maintenance

Each asset’s condition learned from its own signals, with failures predicted days before they land.

See Predictive

AI Copilot

Plain-language answers over your operation — with incident summaries and SOP drafts written for you.

See the Copilot

Enterprise-grade by default

Safe. Sovereign. Governed.

Run it where your governance requires, keep data where the law says it lives, and hold every AI action to account. Security and sovereignty are the foundation — not an add-on.

01

Deploy anywhere

Multi-tenant SaaS, private cloud, hybrid or fully on-premise — with edge gateways that keep each site running autonomously through network cuts.

SaaSPrivate cloudHybridOn-premiseEdge autonomy
Deployment options
02

Data residency

Your data stays in the jurisdiction it belongs to — sovereign, in-region hosting with local deployment wherever the law requires it.

In-region hostingData sovereigntyLocal deployment
Residency details
03

Governed AI

Every agent action is permissioned, logged and reversible. Humans approve the consequential moves; the system remembers everything.

PermissionedFully loggedReversibleHuman-in-the-loop
How governance works

Engineered for the controls your security team already requires

SOC 2 programISO 27001-alignedPDPL-readyGDPR-readyRBACSSO / SCIMAudit trailsEncryption in transit & at rest

Works with what you already run.

We connect to the enterprise platforms your operation already runs on — ERP to plant floor to the phones in your technicians’ pockets — and the industrial protocols in between.

The operation never stops speaking.

Now it can think with you. 

See OpsSense work with the signals, systems and realities of your own operation.